Rust 101 - Thick & Thin Metal Treatment
Learn the right tools, products, and methods used by pros to restore metal the right way—without compromising strength or finish. Whether you're working on a classic car or industrial equipment, this course equips you to handle corrosion with confidence.

What's Covered in This Course
In Rust 101 - Thick & Thin Metal Treatment, you’ll gain a complete understanding of how to properly identify, treat, and protect both thick and thin automotive metal surfaces from rust. This course is designed specifically for DIY automotive enthusiasts and restoration hobbyists, guiding you step-by-step through the entire rust removal and prevention process.
Here’s what you’ll learn:
Rust Identification & Assessment
Learn how to recognize surface rust, scaling, pitting, and rot — and understand how each requires a different treatment approach.

Protective Coating Systems for Thick Metal
Get step-by-step guidance on applying 2K epoxy primers, Rust Encapsulator systems, and extreme chassis coatings for maximum corrosion resistance and a professional-grade finish.

Pro Tips, Tricks & Safety Practices
Throughout the course, you’ll gain valuable expert tips to work efficiently, avoid common mistakes, and achieve professional results while keeping safety a priority.

Rust Removal Techniques for Thick Metal Components
Master mechanical and media blasting methods for treating frames, control arms, differentials, and other heavy-gauge parts. Includes full equipment lists, safety tips, and detailed preparation steps.

Rust Treatment for Thin Sheet Metal Panels
Discover how to properly strip hoods, doors, and body panels while avoiding warping or excessive material loss. Covers both abrasive blasting and mechanical stripping methods.

Rot Repair & Patching
Learn how to safely cut, patch, and weld areas compromised by severe corrosion to restore structural integrity.

Sheet Metal Rot Repair
Learn proper cutting, patching, welding, and blending techniques for repairing perforations in thin sheet metal.

Priming & Top Coating Sheet Metal Surfaces
Apply 2K epoxy primers using both spray and roll-on methods (like Optiflow), setting up an ideal foundation for bodywork and final paint.
