EASTWOOD UNIVERSITY

Metal Fab 101: TIG Patch Panel Repair On-Demand Training with Ryan Krause

Master the art of repairing rusted truck panels with step-by-step guidance from an expert metalworker. Learn cutting, fitting, welding, and priming techniques from start to finish.
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Ryan Krause – Eastwood Video and Social Content Manager, Ryan is a professional custom car builder with over 10 years of fabrication experience, Ryan specializes in metal shaping, welding, auto body and paint work, bringing real-world knowledge to the workshop.
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Course Overview - This comprehensive on-demand course walks you through repairing deep rust and rot on truck bed panels. Using a 1970 C10 bed side as an example, Ryan demonstrates how to assess damage, cut and fit patch panels, tack and weld with precision, and finish the metal for a long-lasting repair. By the end of this course, you’ll understand the full repair process and gain the confidence to tackle your own panel restoration projects.
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What's included?

1. Introduction Understand the difference between surface rust and deep rot. Learn how to assess the extent of damage before cutting. Discover the essential tools and safety equipment for panel repair.

2. Cutting & Fitting Strip paint and prepare the damaged panel. Measure and cut patch panels for a precise fit. Modify panels as needed to match the OEM shape. Pin and clamp panels for accurate alignment.

3. Tack Welding Learn proper tack welding techniques with a TIG welder. Control metal expansion and contraction to prevent warping. Use hammers and dollies to ensure a flush, even fit. Maintain panel integrity while tacking across the panel.

4. Welding & Primer Perform full TIG welds with minimal filler rod for smooth results. Planishing techniques to remove warping and achieve proper panel alignment. Grind welds carefully to preserve parent metal. Apply epoxy primer for corrosion protection and surface prep. Tips for addressing pinholes and finishing the backside with rust encapsulation.

What You'll Learn

  • Step-by-step rust removal and repair on truck panels.
  • Accurate cutting and fitting of patch panels.
  • Professional TIG tack and full weld techniques.
  • Planishing, grinding, and prepping for primer.
  • Ensuring durability and long-term corrosion protection.

Enroll Today

Start learning professional TIG patch panel repair at your own pace. Gain the skills and confidence to restore your truck panels like a pro.